Intelligent integrated grinding station consists of three main parts: integrated grinding system, DCS master control and monitoring system and micro-mist dust suppression system. It adopts three-dimensional vertical modular structure, integrating good intelligence, integration, energy saving, environmental protection, no screening, high fineness, large output, no cake, etc. The plant is divided into six floors, where the DCS master control system, monitoring system and dust suppression system are placed.
Intelligent integrated crushing and grinding station is divided into six floors, the fifth floor puts DCS general control system, monitoring system and micro-mist dust suppression system, also is the general duty room; the fourth floor is the material transit module; the third floor is the toothed-roll (can be optionally configured with hammer crusher, cone crusher) crushing module; the second floor is the roller crushing module; the first floor is the three-roller fine crushing module; the ground floor (the negative one) is the jaw crushing module. The floors and crushing equipments can be increased or decreased according to the needs of customers to meet the needs of different customers.
1,Intelligence: The whole crushing and grinding station adopts DCS centralized control system, which can control and observe the starting and stopping of all the crushing and grinding equipments, operation data and fault alarms, etc. in the general control room, and observe the use of on-site equipments at any time through the monitoring system cooperating with the DCS centralized control system, so that the site can be completely unattended. And through the big data transmission, it can remotely transmit all the data and information of the grinding station to the group company.
2,Integration: The whole crushing and grinding station integrates all the equipments into a five-layer crushing and grinding station, and the main and auxiliary equipments of each layer form a module. It replaces the old crushing production line and completely solves the shortcomings of multiple belt conveyors, such as messy layout, roughness, large floor space, and bad dust suppression (many dust spots), and makes the whole crushing and grinding station compact, formal, and beautiful in design.
3,Environmental protection: all the equipments of the whole crushing and milling station are running at medium and low speeds, and there is no need to use the screening link, so there is very little dust in the operation, and it adopts the fully sealed structure, and all the surrounding and the top are made sound-proof treatment.
The internal configuration of advanced micro-mist dust suppression system, each main, auxiliary equipment inlet and outlet are installed dust suppression port, and in the top of each module are installed multi-way dust suppression port as a secondary dust suppression, in order to prevent the first dust suppression has a leakage part.
4,Energy-saving:Adopting vertical module structure, the materials from each level of crushing and grinding equipment can naturally fall into the next crushing and grinding equipment, and do not need to be transported by multiple belt conveyors, which reduces a large amount of power consumption.
5, the crushing and grinding station due to the use of non-screening process design, fundamentally solved a number of industries, high moisture materials, crushing and grinding to the size of less than 3 mm, the output to achieve more than 100 tons per hour, screening is quite difficult to the world's difficult problems, and does not become a cake, without the need to break up the equipment.
Intelligent Integrated Grinding Plant Working Principle
All kinds of materials (silica, pebbles, petroleum coke, coal, chemical raw materials, etc.) need to be crushed and ground are crushed by the underground jaw crushing module, and then sent to the transit bin of the material storage module through the lifting device; through the automatic feeder below, they are sent to the toothed-roll crushing module for medium crushing; then sent to the roll crushing module for fine crushing through the automatic feeding device; and then sent to the third floor for the three-roll crushing module for fine grinding through the automatic feeding device. After being crushed and ground to the required particle size, it will be sent to the next process by the airflow (screw) conveyor. Screening equipment can also be configured according to customer needs.
Intelligent integrated crushing and grinding station processing capacity and finished product size, can be designed according to customer technical requirements, configured with different types of equipment or different models to meet the needs of different customers, a single station can be designed for 30-600t/h.
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